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TYRES: PIRELLI TYRE
For over 100 years the history of Pirelli has been the history of the car. Pirelli Tyre is the fifth largest tyre manufacturer in the world in terms of turnover, and is a world leader in high performance markets.
Pirelli Tyre designs, develops, manufactures and markets tyres - for motor vehicles, industrial vehicles and motorcycles - and steelcord. The manufacturing structure of the company consists of 20 plants in 11 countries throughout the world (Argentina, Brazil, China, Egypt, Germany, United Kingdom, Italy, Romania, Turkey, United States and Venezuela), and a commercial network that covers over 160 companies.
The business of Pirelli Tyre consists of two main segments: Consumer (about 70% of total revenues) deals with tyres for motor vehicles, sports utility vehicles (SUVs), light commercial vehicles and motorbikes; and Industrial (about 30% of revenues), which means tyres for buses, heavy trucks, agricultural machinery and steelcord, the fundamental strengthening element for radial tyres. These businesses are in turn focussed on two different sales channels: original fit, directly focussed on manufacturers, and replacements, replacement tyres for vehicles already on the road.
Product innovation, quality, safety for the end-user, eco-suststainability are the founding principles for Pirelli Tyre .
According to its “Green Performance” strategy, Pirelli Tyre’s activity is characterized by:
| The new Pirelli Cinturato Environmental friendliness, safety and performance are the key features of the new Cinturato, whose innovative compounds, structure and tread patterns ensure lower consumption and carbon dioxide emissions, greater durability and improved safety characteristics in both wet and dry conditions. For more information, access the following link at business sector website: The New Pirelli Cinturato |
Self-supporting Run Flat tyres
Pirelli's Self-Supporting Run Flat tyres provide greater vehicle control in emergency conditions and allow continued safe driving even during a rapid loss of tyre pressure. Mobility is guaranteed by the self-supporting fabrication process, which involves inserting elastomeric reinforcements in the sidewalls, thus rendering the structure self-supporting. In other words, when pressure is lost, it supports vertical loads and the horizontal and transversal stresses from the vehicle, allowing the driver to reach the nearest service station safely.
For more information, access the following link at business sector website: Self-supporting Run Flat tyres
Winter Sottozero Serie II
This is the ideal tyre for safe driving in the most critical winter conditions, suitable for all sedans and high-performance supercars to offer maximum mobility during autumn and winter months.
For more information, access the following link at business sector website: New Winter Sottozero
Pzero
New concept tyres that, thanks to its special tread compound, offers the extreme performance of a warm tyre from a "cold" start. This permits immediate driving pleasure and raises the safety standards for limit, straight-line and corner braking, in wet and dry conditions, at all speeds achievable on the road and track.
For more information, access the following link at business sector website: Pzero
WINTEC, the first winter tyre for motorcycles and scooters
Wintec is an innovative technology developed to help motorcyclists deal with the problem of seasonal weather conditions. It embodies a new concept of mobility, by extending traditional demands of safety and road hold in cold and/or wet conditions. Starting from the classic limits of motorcycle and scooter use and working on the constraints imposed by seasonal weather, this tyre guarantees a higher level of safety and makes it possible to use motorcycles and scooters even during the winter. Wintec was created on the basis of a detailed analysis of the technical, economic and environmental context, while also exploiting synergies with other Company business units that had already developed similar products.
The identified technical solution was applied to scooters so that they could be used any day of the year, even in severe weather conditions, with a significant improvement in safety margins. With the first cold tyre for motorcycles and scooters, Pirelli makes it possible to extend the usage season and helps solve the problem of safe mobility in large cities.
Cyber™Tyre System
A truly "intelligent tyre" that can not only provide real time data about tyre pressure but also read the road and interface directly with the systems that control the wheel's dynamics, providing the other electronic systems installed on the car with additional information for safe driving. The tyre itself will function as an electronic "sensor", interacting with other devices like ABS and ESP, to provide real-time information such as the used and potential friction coefficient, the forces of contact between the tyre and the road, making it possible to maintain maximum, safe control of the car.
For more information, access the following link at business sector website: Cyber™Tyre system
Cyber™Tyre Lean System
The first TPMS (Tyre Pressure Monitoring System) device capable of measuring pressure, temperature, the average load on each wheel and the number of rotations of the tyre, and of sending the vehicle's data directly to the vehicle's onboard computer via radio. Cyber Tyre Lean is an ecological device that, thanks to a technology patented by Pirelli, is self-powered through the energy released by the tyre's mechanical vibrations as it rotates.
Environmental friendliness, safety and performance are the key features of the new Cinturato, whose innovative compounds, structure and tread patterns ensure lower consumption and carbon dioxide emissions, greater durability and improved safety characteristics in both wet and dry conditions. In particular, the new Cinturato, available in tread sizes P4, P6 and P7 (dedicated to the premium car segment) and featuring ECOIMPACT on the sidewall, can reduce rolling resistance by 20% and energy consumption by 4%, while increasing overall mileage by 30%. The tread contains no aromatic oils, which is a critical element for the environment due to the abrasion that tyres undergo while rolling. With the new Cinturato tyres Pirelli launches a challenge that has never been attempted before in the automotive world: to simultaneously offer performance and environmental compatibility without sacrificing anything, from driving pleasure to safety, while reducing fuel consumption and harmful emissions.
For more information, access the following link at business sector website: Pirelli Cinturato, the GREEN tyre
Pirelli Green Truck Innovation: new Regional R:01
The new Regional, presented in May 2009,is a revolutionary tyre able to combine two points of view that, until recently, seemed irreconcilable: the severe norms in favour of the environment and the needs of the client. FR:01 for directional axles and TR:01 for traction axles anticipate the norm concerning respect for the environment, at the same time satisfying request for a reduction in the costs of management coming from clients due to greater mileage, reduction in fuel consumption, remouldability and respect for the environment, as emphasised by the Ecoimpact icon on the sidewall of the tyre.
For more information, access the following link at business sector website: Pirelli Green Truck Innovation: new Regional R:01
This is now a well-established process: at 31 December 2008, 23 out of 24 production units had an ISO 14001 certified system. The Tyre plant at Slatina, Romania will be ISO 14001 certified by the end of 2009.
Development and use of new ecological materials
With reference to compounds, Pirelli is actively developing and using a series of new, increasingly ecological materials for compounds. In 2009, rice chaff resulting from the processing of raw rice will be introduced as one of the components used to make tyres. The use of this natural product will enable further reductions in the use of synthetic substances, thereby helping to reduce the environmental impact of tyres.
Green factory
Work on creation of the Technological and Production Centre at Settimo Torinese for production of green tyres continued in 2008, as part of the process to improve efficiency and productivity standards. This project is being carried out as part of a framework agreement between Pirelli Tyre and the Region of Piedmont, Province of Turin and the City of Settimo Torinese. This will be a state-of-the-art industrial centre, the Group's most advanced in terms of technology and efficiency. The most advanced production technologies created by Pirelli research will be used and, perfectly in line with its sustainable development strategy, appropriate measures will be taken to limit environmental impact and resource consumption as much as possible. All of this will be done within the framework of eco-compatible architecture and design. In this context, Pirelli Tyre and the Turin Polytechnic have signed an agreement to pursue joint research and technological innovation projects dedicated not only to minimising the impact of the new industrial site but especially further innovation of the most advanced processes and products of Pirelli Tyre research (such as Next MIRS™ CCM and the "smart" Cyber Tyre).
End-of-life tyre management
Since 2003, European Union Directive 1999/31/EC prohibits disposal in landfills of entire end-of-life tyres (ELTs), and of fragmented ELTs since July 2006. Pirelli has been dedicated for years to research on the management of ELTs, considering the major environmental benefits resulting from their recovery and recycling. Through cooperation with Pirelli Labs, a number of possibilities have been developed for ELTs in terms of recovery of the raw materials that comprise them ( material recycling), and recovery in the form of high-energy fuel ( energy recovery), as a valid alternative to the use of fossil fuels. This can include:
- the use of ELT granules in the production of sound insulation products;
- the production of powder to be used in the tyre production process;
For more information, access the following link at business sector website: End-of-life tyre management
CCM process
The CCM process for producing compounds uses a 100% computer controlled pneumatic distribution system to transport the ingredients from their storage silos to the continuously operating twin-screw extruders. The CCM technology was designed to manage the complexity of the process deriving from the large number of ingredients required to produce the compound. The computer controlled process improves the quality of the produced compound, and consequently the quality of the finished product. By means of a specially designed powder capture and recycling system for solid materials, CCM technology has reduced dust levels in production areas to extremely low levels. The CCM process also saves energy, enabling a reduction of approximately 20% in energy consumption per unit of product.
Next MIRS™
MIRS™ is an integrated, modular robotic system for making tyres. It has a very high degree of flexibility due to its ability to optimise modularity and logistics. In the MIRS™ process, tyres are fabricated around a heated drum that is tailor-made for a particular tyre model. The drum is continuously rotated by a robot under an extrusion device that distributes rubber over the surface. The drum rotation and compound feeding movements are coordinated to provide the correct distribution of materials to create the specific tyre model. Compared to traditional, large-scale tyre-building systems with their exceptionally high production rates, designed for customers in different geographic locations, the MIRS is a compact production "island", flexible and easily programmable for extremely rapid adaptation to the production of new models. This system represents a real improvement, in terms of both technology and logistics, as it can be easily located near the manufacturing process that it serves. The use of robotics in the production process makes it possible to realise extremely high product quality, due to the geometric distribution of the rubber fibres that is constant for each model.
TSM process
TSM (Twin Screw Mixing) is the new process for preparation of compounds that offers high levels of quality, reliability and ef- ficiency, developed specifically for the production of compounds used in the new Pirelli green tyres. This technology makes it possible to realise major improvements in terms of compound uniformity, reduced dispersal of ingredients and a 30% reduction in energy consumption as compared with traditional techniques.
Pirelli’s commitment to customers’ safety and for an eco-sustainable mobility is expressed also through specific institutional campaigns, through the activity in ETRMA (European Tyre and Rubber Manufacturers' Association), whose Chairman is Francesco Gori, the CEO and General Manager of Pirelli Tyre, and through an active participacipation in the WBCSD (World Business Council for Sustainable Development).
ENVIRONMENT: PIRELLI AMBIENTE
The Group is actively engaged on energy and environmental issues, and offers solutions for sustainable development through its subsidiary Pirelli Ambiente S.p.A.By recovering urban solid waste, Pirelli Ambiente produces CDR-Q, a high-quality fuel developed and patented with the contribution of Pirelli Labs. Its Solar Utility subsidiary generates electric power from photovoltaic cells, providing customers with "100% green" energy.
Pirelli Ambiente Site Remediation offers solutions in the environmental and energy management fields by performing energy audits and providing advice on the design of energy saving systems.
Production of quality fuel from waste - the Pirelli CDR-Q
In Italy, the integrated system promoted by Pirelli Ambiente Renewable Energy has been running successfully since 2003 in the Province of Cuneo, where a public/private joint venture company called Idea Granda has been set up by Pirelli (49% stake) and ACSR, the local authority refuse collection consortium (51% stake). The introduction of this system has produced a rise in energy recovery from waste in the area to 32%, a figure that is higher than both the Italian average (7%) and, above all, the European average (27%).
Environmental clean-up
Energy efficiency
EMISSION CONTAINMENT TECHNOLOGIES: PIRELLI ECO TECHNOLOGY
Pirelli Eco Tecnology is the Pirelli Group’s company that operates in the business of technologies for the containment of polluting emissions from diesel vehicles and heating plants.In metropolitan areas, it is becoming increasingly urgent to find effective solutions for the reduction of air pollution, especially particulates - i.e. all those solid and liquid substances that are suspended in the air. In urban areas, one of the principal sources of particulate are heating plants or combustion in the endothermic engines of vehicles.
Direct action on these sources represents the most effective and immediate solution for improving urban air quality. Pirelli Eco Technology offers the following products: GECAM, the white diesel™, “reduced particulate emission” fuel oil, and Feelpure™, a particulate filtering system.
Feelpure™
Environmental Performance
— Reduction of PM10 by more than 90%
— Average reduction of NO2 by 50%
— No increase of NOx
The Pirelli filtering system can reduce diesel engine mass particulate emissions of PM10 by over 90% (and the number of nanoparticles < 1 micron, the most hazardous to health, by over 99%) and emissions of NO2 by 50%. .
Gecam™
GECAM™ has been tested by various national and international research institutes. In the vehicle fuel segment, Eni Tecnologie Laboratories have found reductions of more than 50% in particulate emissions, 5-6% of nitrous oxides and over 30% of carbon monoxide.
Tests conducted at the European Commission JRC Research Centre in Ispra – performed on an IVECOCursor Euro 3 engine, pursuant to Directive 88/77 EEC-DIR 2001/77EC (ESC stationary cycle) – demonstrate that the GECAM™ emulsified diesel can significantly reduce particulate emissions by heavy duty vehicles.



